In the structural reinforcement industry, carbon fiber fabric (CF fabric) plays a critical role. Faced with diverse specifications in the market, professionals primarily select CF fabric based on two core indicators: strength grade and unit area mass (grammage).
I. Core Classification Indicators: Strength & Grammage
Strength Grade Defines Performance:
Grade I CF Fabric: Tensile strength ≥3400 MPa, Elastic modulus ≥230 GPa, Elongation ≥1.6%.
Grade II CF Fabric: Tensile strength ≥3000 MPa, Elastic modulus ≥200 GPa, Elongation ≥1.5%.
Visually indistinguishable; mechanical properties are the key differentiators.
Grammage Defines "Weight":
Refers to the actual weight of 1 square meter (㎡) of CF fabric.
Common Specifications: 200 g/㎡, 300 g/㎡.
Custom Specifications: 400 g/㎡, 600 g/㎡, etc.
II. Solving the Pain Point: Reject Underweight Fabric, Verify Quickly
The market is complex, with instances of "insufficient grammage" or "inferior substitutes" occurring. Traditional methods involving cutting samples for weighing are time-consuming, wasteful, and inefficient.
Share a Pro Tip: Estimate CF Fabric Grammage Quickly Using Just a Ruler!
Basic Principle: Utilize the known linear density (weight per unit length) of the carbon fiber tow, combined with the number of tows per unit area, to calculate the total grammage.
Key Reference Values:
3k Carbon Fiber Tow Linear Density ≈ 0.2 g/m
12k Carbon Fiber Tow Linear Density ≈ 0.8 g/m (Calculation: 12k / 3k = 4x, 4 * 0.2 g/m = 0.8 g/m)
Step-by-Step Guide (Using 12k Fabric as Example):
Measure: Use a ruler to count the number of carbon fiber tows within a 1 centimeter (cm) width in a single direction (warp or weft) of the fabric.
Calculate: Multiply the number from Step 1 by 100 (since 1 meter = 100 cm) to get the total number of tows per 1-meter width.
Determine Grammage:
Grammage (g/㎡) = Single Tow Linear Density (g/m) × Tows per 1m Width × 1m (Length)
Concept: (Weight per meter per tow) × (Number of tows in 1m width) × (Over 1m length) = Total weight per 1㎡
Practical Examples:
Verifying 200 g/㎡ 12k CF Fabric:
Tows in 1cm width ≈ 2.5
Tows per 1m width = 2.5 × 100 = 250
Grammage = 0.8 g/m × 250 × 1m = 200 g/㎡ ✅ (Matches Specification)
Verifying 300 g/㎡ 12k CF Fabric:
Tows in 1cm width ≈ 3.75
Tows per 1m width = 3.75 × 100 = 375
Grammage = 0.8 g/m × 375 × 1m = 300 g/㎡ ✅ (Matches Specification)
Important Notes:
Allowable Tolerance: National standards typically permit a ±3% tolerance for the measured grammage of fiber fabrics.
Method Applicability: This method works for CF fabrics of different grammages. The core requirements are accurately measuring tows per unit width and knowing the tow's k-number (linear density).
Method Purpose: Primarily intended for quick on-site estimation and initial screening (be alert if results deviate significantly from specs). Precise grammage verification still requires standard methods (e.g., cutting & weighing a defined sample area).
Quality Cornerstone: Grammage Equals Integrity
Achieving specified grammage is fundamental to CF fabric performance and serves as a true test of a manufacturer's integrity in business. For project owners, selecting CF fabric with precise grammage and stable quality is essential for ensuring reinforcement effectiveness and project safety, and it forms the foundation for building long-term trust.
Dr. Reinforcement considers quality and integrity as our core values. We steadfastly adhere to our "Quality First" principle, implementing strict controls on the strength grade, grammage, and other key metrics of every roll of CF fabric leaving our warehouse. We absolutely prohibit any form of misrepresentation. We are committed to providing you with reliable products and professional services, earning your trust through proven performance.
Reinforcement Safety Starts with Material Selection. Choosing Premium CF Fabric with Standard Grammage is the First Step to a Secure Project!
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